Controls Engineer

SUMMARY:  The Controls Engineer will apply knowledge of Controls and Mechanical Technology to new and existing processes to maximize Overall Equipment Effectiveness. Train, coach, and mentor manufacturing and technical personnel.  Reports directly to the Maintenance Manager.

ESSENTIAL DUTIES AND RESPONSIBILITIES include the following.

• Assist in the development and design of the controls software packages utilizing Programmable Logic Controllers (PLC) and/or Human/Machine Interfaces (HMI).
• Develop tools and documents to troubleshoot problems quickly.
• Engineer control hardware / software upgrades necessary to improve operating efficiency of equipment.
• Examines and understands specifications in order to ensure the functionality of the equipment meets these specifications.
• Modification of process equipment control system to ensure maximum production output while minimizing down-time: this includes modifications to improve plant-wide costs and efficiencies.
• Ensures the equipment being started up and commissioned operates in accordance with company requirements.
• Programs robotic and/or controls equipment per company specifications.
• Performs preventative maintenance as requested by the customer to ensure minimum down-time and optimum operation of machines and equipment.
• Train maintenance technicians in equipment operation and troubleshooting.
• Maintain specification standards for new and existing process equipment control systems.
• Repair and troubleshoot new and existing process equipment control systems.
• General machine safety, electrical safety and machine guarding: high level of safety awareness (OSHA, NEC and RIA).
• Ability to interact professionally, and maintain a positive working relationship, which at times may be under difficult circumstances and/or high-pressure situations.
• Ability to obtain Lock Out Tag Out Certification.
• Perform other duties as assigned.
• Maintain compliance of IATF 16949 / ISO 9001 / ISO 14001.

Follows all safety, housekeeping and company policies and procedures.

Coordinates and maintains all job responsibilities in a continuous and flexible manner and performs other related duties and job assignments as required.